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How many CertainTeed plants are there?

CertainTeed is a leading manufacturer of building materials in North America. The company has a wide range of products for both residential and commercial construction, including roofing, siding, insulation, decking, railing, trim, foundations, pipes, fences, and more. With over 100 years of experience, CertainTeed has established itself as a trusted brand known for quality, durability, and innovation.

CertainTeed’s History and Company Overview

CertainTeed was founded in 1904 as General Roofing Manufacturing Company in East St. Louis, Illinois. In 1917, General Roofing merged with Raglan Speer Roofing Company to form General Roofing Manufacturing and Supply Company. After a series of name changes and acquisitions, the company was renamed CertainTeed Corporation in 1967. The name “CertainTeed” was chosen to highlight the company’s commitment to quality and integrity.

Today, CertainTeed is a subsidiary of Saint-Gobain, a multinational corporation based in France. Saint-Gobain acquired CertainTeed in 2005. Together, Saint-Gobain and CertainTeed employ over 5,000 people across North America. CertainTeed remains headquartered in Malvern, Pennsylvania, where it operates some of its major manufacturing plants.

CertainTeed manufactures its products in facilities located across the United States and Canada. It has a network of insulation plants, roofing plants, pipe plants, fence plants, decking plants, gypsum plants, and others. This geographically diverse manufacturing base allows CertainTeed to efficiently supply products nationwide.

List of CertainTeed Plants in the United States

Here is a list of the major CertainTeed plants currently operating in the United States:

Plant Location Primary Products
Malvern, PA Roofing, siding, trim
Oxford, NC Fiber cement siding
Tacoma, WA Fiber cement siding
Shakopee, MN Vinyl siding, fence
Grandview, MO Vinyl siding, fence
Social Circle, GA Vinyl siding
Phoenix, AZ Vinyl siding, fence
McKinney, TX Vinyl siding
Kearny, NJ Vinyl siding, fence
Westlake, OH Vinyl siding
Kennesaw, GA Insulation
Kansas City, MO Insulation
Masury, OH Vinyl siding
Snohomish, WA Vinyl and composite fence

This covers the major manufacturing plants for CertainTeed’s main product categories like roofing, siding, insulation, fencing, and decking. CertainTeed has a few smaller specialty plants as well, such as a piping plant in Santa Ana, California.

List of CertainTeed Plants in Canada

In addition to its facilities in the United States, CertainTeed operates the following plants in Canada:

Plant Location Primary Products
Toronto, ON Vinyl siding
Surrey, BC Vinyl and polymer fencing
Langley, BC Vinyl siding

These Canadian facilities help CertainTeed meet demand within Canada and expand its manufacturing capabilities and capacity in North America.

CertaTeed’s Manufacturing and Production

Across its plants in the US and Canada, CertainTeed employs state-of-the-art manufacturing techniques and equipment to produce high volumes of consistent, quality building materials. Here are some details on CertainTeed’s production capabilities:

  • CertainTeed operates the largest organic shingle manufacturing facility in the US at its Oxford, NC plant. This 370,000 square foot facility can produce over 60,000 squares of shingles per day.
  • The vinyl siding plants utilize advanced extrusion and molding equipment to shape vinyl into panels and clapboard siding with durable finishes.
  • Plants that manufacture gypsum wallboard apply high speed production and processing lines capable of producing over 1 billion square feet per year.
  • Insulation plants utilize specialized fiberglass processing equipment and custom formulations to produce consistent insulation products like batts and rolls.
  • The fence plants use extruders, injection molding, and automated assembly to produce vinyl, aluminum and composite fence panels, posts, and gates.

Across all its plants, CertainTeed emphasizes quality control testing and inspection to ensure products meet stringent performance standards and building code approvals. Plants are certified to ISO 9001 Quality Management System standards as well.

Recent and Future Expansions

To keep up with market demand and expand production capacity, CertainTeed continues to invest in its US and Canadian plants. Here are some recent notable expansion projects:

  • In 2019, CertainTeed announced a $20 million expansion at its vinyl siding plant in Social Circle, GA, adding 70 jobs.
  • In 2018, the company completed expansion of its Oxford, NC roofing plant, increasing shingle production capacity by 40%.
  • CertainTeed is currently expanding its fence plant in Phoenix, AZ to increase production of its Bufftech decorative fence products.
  • Plans were announced in 2021 for a new $80 million vinyl siding plant in Cedar City, UT projected to open in 2023.

These investments reflect CertainTeed’s strong market position and expectation for continued growth across its major product categories. As a leader in building materials, CertainTeed is positioned for considerable expansion to serve increasing new home construction and remodeling activity.

Conclusion

In summary, CertainTeed operates around 20 manufacturing plants in the United States and Canada. The major plant locations include Malvern, PA; Oxford, NC; Tacoma, WA; Shakopee, MN; Phoenix, AZ; and Toronto, ON. The plants have capabilities to produce large volumes of roofing, siding, fence, insulation, decking, and other residential and commercial building products. With advanced manufacturing equipment and regular investments to expand capacity, CertainTeed’s North American plants will continue playing a key role in supplying quality materials for construction projects across the continent.